Basic Info.
Model NO.
Industrial mold
Shaping Mode
Injection Mould
Surface Finish Process
Polishing
Mould Cavity
Multi Cavity
Process Combination Type
Compound Die
Application
Car, Hardware, Industrial Filter
After-sales Service
One Year
Surface Finishing
Polishing
Injection Molding Machine Applied
180t
Mold Feature
Insert Mold with Nylon Mesh
Transport Package
Pry-Wood Case
Specification
D40*153mm, 19g
Product Description
Product Description
This is a cold runner plastic injection mold for oil filter.
The oil filter is made of a PP scrwing tube with a PA mesh insert.
During the production, it will produce the PP tube firstly, put the PA mesh on the mold then overmold it with the PP tube, the two different parts will combine together under the mold pressure, finally you will get a complete whole product. We call this overmold or insert mold.
Product Parameters
| Product Name | Injection Plastic Mold for oil filter, oil filter mold |
| Part Material | PP and PA mesh |
| Part Size | Ø40*153 mm |
| Part Weight | 19 g |
| Application | Industrial oil filter |
| Mold Size | 400*400*596 mm |
| Mold Weight | 558 kg |
| Mold Steel | S136 |
| Mold Cavity Number | 1*2 cav. |
| Surface finish | Polishing |
| Feed System | Sub-gate |
| Injection Cycle | 45s |
| Injection Machine | 180T |
| Unique | Insert mold, overmold |
| Internal Mold Number | GV200502 |
Detailed Photos
Certifications
Quality Assurance:
The quality control procedure and management system are strictly carried out according to ISO9001:2015 system in Green Vitality.
Green Vitality uses professional form and graphics such as BOM of mould, Weekly Report with pictures, Injection Parameter Report, Dimension Report and so on to manage all of projects running process.
Quality inspection guidelines are tailored to meet specific customer requirements.
1.ISO9001:2015 Quality System Guideline
2.Provide products dimensional report
3.CMK report during mold verification stage if requested
4.CPK report during mass production stage if requested
5.Random inspection, Full inspection
Packaging & Shipping
Company Profile
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Company Introduction:
Green Vitality Industry Co., Ltd has been dedicated to the mold industry since 1993.
With the modern business management system and ISO 9001-2015 Quality System guideline, the sophisticated production techniques, the modern manufacturing equipment, and our qualified and dedicated team, we are full of capabilities in offering professional one-stop solution of mould designing, mould making, injection moulding and beyond-value service.
We have established strategic partnership with our customers, and continually improve top quality moulds and plastic parts to keep customers' satisfaction and success. Green Vitality is growing up together with our customers.
Around 80% of moulds and plastic parts are exported to US, Spain, Germany, Norway, Australia, UK, France, Italy and other countries worldwide.
Offices (Reception, engineering office, meeting room and QC room):
R&D Capability:
Turnkey solution provider for injection molding from concept to series production.
1. Advice on material choosing, cavity number to match customer output and injection machine, runner type, injection parameter adjusting, technical supports etc.
2. Make DFM report to analyze and optimize customer product drawing for better mass production if necessary, save cost and control potential risks at the same time.
But we will respect our customers' ideas if the design need be remained.
3. Hold mold review meeting to discuss the details of mold design, including mold structure, hot runner system, cold runner system, cooling system, vent system, ejection way, the possible risks etc, to make sure the mold is designed in the optimal situation.
3. We will make Mold Flow Analysis according to our customer requirement.
4. If you want save money and verify the mold function in the early stage of development, we can make prototype mold to save your early investment.
Equipment List:
Mould Workshop:
Our tooling workshop owns precision mould processing equipment. which enables us to build customized moulds compliant with the international standards such as LKM, DME, HASCO, Daido, Misum etc.
We design moulds depending on your annual production requirements, and moulds would be built to fill the capacity of your injection machines.
Injection workshop:
There are 23sets injection molding machines with robot arm and automaic feed system and conveyor system. Which can meet our customers' requirement.
With diversity tonnage injection machines in-house, Green Vitality is able to produce tailor-made plastic moulding parts of small, medium or large volume.
Minimum order quantity start from 100 pieces is very beneficial for the business beginners and early stage of new product development.
Fully automatic robotic arms are applied in plastic injection moulding process under 24 hours nonstop mass manufacturing, which make production more effective and economic.
Assembly line:
Post Processes:
You could rely on Green Vitality to supply a "complete, turnkey package" by completing all necessary assembly and packaging, resulting in a finished product sent directly to you.
----Product Surface Finish
--- Custom LOGO Printed
--- Product Assembly
--- Custom Labeling & Retailed Packaging
Sample display:
Green Vitality make 400+ sets plastic molds and numerous plastic parts every year.
Single & Multi Cavity Mould, Hot & Cold Runner Mould, Two-Shot Mould, Insert Mould, Over-moulding Mould, Unscrewing Mould, Reverse Mould, Gas Assisted Mould, Precision Mould.
Injection Molded Parts Display:
A variety of plastic material are used, PC, PA, POM, ABS, ABS+PC, AS, ASA, SAN, HIPS, PE, PP, PPO, PPA, PS, PSI, PSU, PET, PCTG, PMMA, TPE,TPU, TPR, PEEK, PBT, PA+ GF... selected as per specific application.
Molded parts application:
Our Advantages
When you work with Green Vitality, you'll notice that:--- Signed Confidentiality Agreement to protect your proprietary data.
--- Factory direct quotation with competitive price.
--- In-house production capability for both moulds & plastic moulding parts.
--- 30 years experience.
--- Dedicated sales team to communicate efficiently.
--- Design & Project engineer team offer scientific solution to overall project purpose.
--- Support your schedule. FAQ
1. Are you a trading company or a manufacturer?
Green Vitality Industry is a mould manufacturer with around 30 years experiences, we are happy to show pictures or vedio of our workshop, and welcome to visit our factory.
2. Which kind of product can you make?
Precision plastic injection mould & mass production for moulded plastic parts.
3. Do you support OEM?
Yes, Green Vitality can produce customized parts by technical drawings or samples, actually above 90% of our products are OEM.
4. If no 3D drawing or samples, how should I start the new project?
You can tell us your idea (sketch or picture with sizes), we will help to finish the 3D drawing design.
5. How about the samples?
We will make some samples for you to check as soon as we finish the mould, and then deliver the samples for you to test.
6. How about the mould modification?
You can tell us your feedback after you test the sample. If there is any dimension different from the drawing, we will modify the mould for free and then make the new samples.
7. How about the proprietary rights of the mold?
The mould belong to the customer who pay for it. Green Vitality Industry to maintain and keep the mould only for the customer.
8. What kind of trade terms can you do?
EX-WORKS, FOB, CIF, DDU, DDP
9. What is your terms of payment?
For moulds: 40% deposit, mid term 40% upon first shot of sample, final 20% after samples confirmed but before shipment.
For parts: 50% deposit, balance 50% before shipment.
10. How about your delivery time?
Generally, it takes 40 days (30 days for mould and 10 days for mass production), it depends on how complex of the part design and mould structure.Green Vitality would always keep our promise to conduct business honestly !
Thank you for your Attention !
Contact us today to kick off your project and make money.
Address:
1/F, Building 6, North Yongfa Industrial Park, No. 16, Daxing 1st Road, Shajing Town, Bao′an District, Shenzhen, CN 518104
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Auto, Motorcycle Parts & Accessories, Computer Products, Construction & Decoration, Electrical & Electronics, Industrial Equipment & Components, Light Industry & Daily Use, Manufacturing & Processing Machinery, Security & Protection, Tools & Hardware, Toys
Management System Certification:
ISO 9001
Company Introduction:
Green Vitality was established in 1993 with 16 employees. With the development of our company for almost 30 years, we have become a reliable supplier as well as the strategic partner of customers worldwide for providing the most efficient solutions for their applications. We will continue the mission to be a world-class expert in mold making industry.
We can provide you with the following services:
√ Analysis: By analyzing the physical properties of the material and the feasibility of the product, such as wall thickness, degree of deformation, glue feeding position, etc., potential problems can be pre-judged in advance.
√ Communication: Maintain close communication with customers, and understand product functional requirements and precautions from the customer perspective, such as joint line requirements, appearance requirements, etc.
√ Design: Strict design review system and checklist inspection. Before design, during the design structure discussion meeting, the designer conducts self-inspection according to the checklist; After design, it is reviewed together with the manufacturing department.
√ Quality inspection: Quality inspection in every link to detect mass production problems in advance.
√ Project management: Each project is assigned a project manager, who strictly follows the schedule to control the project cycle, and provides weekly progress reports and mold photos for each project to keep customers informed of the status.
√ Service: From the beginning of mold design to the continuous mass production of products, we provide full life cycle service support.
√ After-sales service: Continuous after-sales follow-up service, proactively provide mass production and processing technology consulting services
√ Technical support: If there is any problem with the mold during the mass production process, technical support will be provided unconditionally.
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