Car Back Light Plastic Injection Mold
Automotive Car Lamp Housing Mould
Custom Automobile Lamp Injection Molding
Mould steel, hardness and mold life for your reference.
| Mould Material |
Hardness |
Mould Life |
| P20 |
HRC 28-33 |
>300,000 shots |
| 718 |
HRC 33-36 |
>500,000 shots |
| H13 |
HRC >43 |
>800,000 shots |
| 2344 |
HRC >48 |
>800,000 shots |
| S136 |
HRC 48-52 |
>1,000,000 shots |
Mold Technique and details:
| Mold Type |
Single Cavity Mold, Multi Cavities Mold, Family Mold, Hot Runner Mold, Cold Runner Mold, Two-Shot Mold, Insert Mold, Overmold, Stack Mold, Automatic Thread Demoulding Mold, Reverse Mold, Gas Assist Mold, Precision Mold. |
| Mold Standard |
DME, HASCO, JIS |
| Mold Base |
DME, HASCO, FUTABA, LKM |
| Mold Components |
DME, HASCO, JH, HPS, SMC etc |
| Hot Runner System |
Mold-masters, HASCO, Husky, Synventive, Incoe, DME, Ewikon, Spear, Thermoplay, Master Tip, Yudo, HRS, Mould-tip etc. |
| Mold Steel Heat Treatment |
Vacuum heat treatment, Quenching, Tempering |
| Mold Surface Treatment |
Carburizing, Nitriding, Electroplating (Chrome, Nickle, Gold, Silver)
|
| Gate Type |
Open gate, Side gate (Edge gate), Sub gate, Pin point gate, Valve gate, Banana gate, Direct gate, Fan gate etc |
| Hydraulic Cylinder |
PARKER, TAIYO, STAUBU, JUFAN etc |
| Mold Surface Finish |
Polishing (SPI standard A0-D3), Matte (VDI standard 12#-45#), Texture (Mold-tech, Yick Sang, NiHon etc) |
| Product Surface Finish |
Painting, Silk-screen, Pad printing, Electroplating, Thermal Bonding, Ultrasonic Welding, Hot Stamping, Heat Transfer, Water Transfer, Laser etching etc. |
Mold Manufacturing Work Flow:
Step#0: To prepare quotation for evaluation according to customers' drawings or samples.
Step#1: When project kick off, our engineer team will hold an internal meeting to review the project requirements, and provide DFM analysis or Mold Flow analysis for double checking of the key data, to avoid any misunderstanding or potential risks.
Step#2: We will draft the mold drawing after DFM confirmed, so you would have an idea about the mold structure and dimension.
Step#3: During the mold machining, we will keep close communicate with you, and send Mold Progress Report weekly. Then you can know about the project progress timely.
Step#4: After finishing the mold, we will test the mold, and provide samples for you to test the part quality / function /
Assembly. You can give us your feedback if any problem for us to improve. Mold Test Report, Part Dimensional Report, Tooling Evaluation & Approval Report would be provided.
Step#5: Only getting your confirmation, we will arrange shipment.
Step#6: Our engineer team is always on the service to your technical support.
Quality Assurance:
The quality control procedure and management system are strictly carried out according to ISO9001:2015 system in Green Vitality.
Green Vitality uses professional form and graphics such as BOM of mould, Weekly Report with pictures, Injection Parameter Report, Dimension Report and so on to manage all of projects running process.
Quality inspection guidelines are tailored to meet specific customer requirements.
Core Advantage of Green Vitality
- High quality with cost-saving design
Our engineers with over 18 years' experience would design the plastic injection molds with the most reasonable design to meet your production needs.
- Commitment to Quality & Competitive Price
With diversity in equipment capabilities and in-depth knowledge about industrial injection mold, Green Vitality is able to offer Competitive Price for all products and services reasonably.
- Delivery on time within budget
We help customers control costs, create and execute the most efficient schedule for each project, taking full advantage of our supply chain network and mold processing and injection molding capabilities.
- High quality service
At Green Vitality, the fast-response service is just the basic requirement, professional and efficient are our strength!
- One-stop service provider
Technical support from the initial product design to the entire stage of mold making and product production and delivery.
Green Vitality Industry Co., Ltd has been dedicated to the mold industry since 1993.
With the modern business management system and ISO 9001-2015 Quality System guideline, the sophisticated production techniques, the modern manufacturing equipment, and our qualified and dedicated team, we are full of capabilities in offering professional one-stop solution of mould designing, mould making, injection molding and beyond-value service.
We have established strategic partnership with our customers, and continually improve top quality moulds and plastic parts to keep customers' satisfaction and success. Green Vitality is growing up together with our customers.
Around 80% of moulds and plastic parts are exported to US, Spain, Germany, Norway, Australia, UK, France, Italy and other countries worldwide.
Mould Workshop:
Our tooling workshop owns precision mould processing equipment. which enables us to build customized moulds compliant with the international standards such as LKM, DME, HASCO, Daido, Misum etc.
We design moulds depending on your annual production requirements, and moulds would be built to fill the capacity of your injection machines
Injection Workshop:
With diversity tonnage injection machines in-house, Green Vitality is able to produce tailor-made plastic moulding parts of small, medium or large volume.
Minimum order quantity start from 100 pieces is very beneficial for the business beginners and early stage of new product development.
Fully automatic robotic arms are applied in plastic injection moulding process under 24 hours nonstop mass manufacturing, which make production more effective and economic.
Post Processes:
You could rely on Green Vitality to supply a "complete, turnkey package" by completing all necessary assembly and packaging, resulting in a finished product sent directly to you.
----Product Surface Finish
--- Custom LOGO Printed
--- Product Assembly
--- Custom Labeling & Retailed Packaging
When you work with Green Vitality, you'll notice that:
--- Signed Confidentiality Agreement to protect your proprietary data.
--- Factory direct quotation with competitive price.
--- In-house production capability for both moulds & plastic moulding parts.
--- 30 years experience.
--- Dedicated sales team to communicate efficiently.
--- Design & Project engineer team offer scientific solution to overall project purpose.
--- Support your schedule.
Green Vitality is a long-standing mould maker with ISO9001 certificated & 30 years export molds experience.
We can customize injection moulds for different application including auto parts, electronic accessories, home appliances, daily necessities, medical component part, children toys and many other customized plastic moulds and products according to customers needs.
We use original plastic material to produce high quality plastic molded parts with state of art equipment.
Material brands are Sabic, Dupont, Chimei, Toyolac, Arkema, Formosa, Sumitomo, LG etc.
Plastic type including but not limit to ABS, PP, PC, PE, PA, POM, PMMA, PET/ PETG, PEEK, PS, PVC, PEI, AS, ASA, PPA, PPO, PCTG, PSU, SAN, HIPS, TPE/TPU/TPR, PBT, PC+ABS, PP+GF, POM+GF, PC+GF, PA+GF, ABS+GF, PBT+GF, PSU+GF etc.
Latest product:
GV always use firm packing material to secure goods safety and ship on time.
Welcome your visiting and cooperation.
GV will always offer you best quality and best service.
Our target is not only satisfied but also beyond customers expectation.
FAQ:
Q1: Are you trading company or manufacturer?
A1: We are direct factory for making mould with experience for 30 years.
Q2: Where is your factory located?
A2:Green Vitality is located in Shajing, Shenzhen City, Guangdong Province, China.
40 minutes from Bao 'an International Airport by car, 45 minutes from train station to our factory.
Q3: What we need for mould quote?
A3: Usually we need the following information,
(1) Mould steel raw material you require or mould life you require.
(2) Mould cavity no. you want?
(3) 2D or 3D product drawing, or pictures with detail sizes information (length, width, height, thickness), or send samples directly to us.
(4) Raw material of the product.
(5) Hot runner or cold runner, if hot runner which brand of hot runner you require.
Q4: How about quality control in your factory?
A4: Our quality policy is "Quality first, Customers first".
We comply with ISO9001:2015 to ensure every link is well controlled, we mainly do the following procedures:
(1) Design Optimize Control, make DFM analysis to ensure the part drawing is in the optimal design.
(2) Mould steel hardness Inspection to make sure the steel we use are the same as customers requirement.
(3) Mould assembly Inspection to ensure the mould is in good fitting.
(4) Mould trial samples inspection to make sure the product is within the tolerance and reach customer requirement.
(5) Final inspection for mould & packing before shipment to ensure the mold is intact, running smoothly and safety packed for shipping.
Q5:How long is the lead-time for a mould?
A5:It depends on the mould's size and complexity. Usually, the lead-time is about 30-45 days.
Q6: What is your payment term?
A6: We usually use T/T, 40% prepayment, 40% upon 1st trial sample, 20% sample confirmed and before shipping.
For specific customer we can discuss it.
Audited Supplier 
){kind=link}
){kind=link}