Custom plastic injection mould and molding for toilet accessories
| Items |
Custom plastic injection mould and molding for toilet accessories |
Parts materials
|
ABS |
Mold base steel
|
1050 |
Core and cavity steel
|
S136
|
Mould standard
|
HASCO
|
Cavity numbers
|
2 |
Runner type
|
Cold runner
|
| Injection machine |
250T
|
| Cycle time |
25 seconds
|
Mould life
|
500,000 - 1,000,000 shots
|
Lead-time
|
40 days
|
| Shipping packing |
Wooden case
|
Certificate
|
ISO9001:2015
|
Green Vitality was established in 1993 with 6 employees. With the development for 30 years, we have become a reliable supplier as well as a strategic partner of customers worldwide to provide the most efficient solutions for their applications for plastic products. We will continue the mission to be a world-class expert in mold making industry.
We supply one stop service from initial product design to final parts mass production from DFM analysis, Mold flow analysis, part optimization, mold design, mold manufacturing, plastic parts injection molding, surface finish, assembly, labeling and packaging. Helping many customers to develop new projects successfully and meet their their big demand on mass production with post molding service.
Around 80% of moulds and plastic parts are exported to US, Spain, Germany, Norway, Australia, UK, France, Italy and other countries worldwide.
What we can make for you?
Green Vitality is a long-standing mould maker with ISO9001 certificated & 30 years export molds experience. We can customize injection moulds include auto parts mould, electronic products mould, home appliance mould, daily necessities mould, medical device mould, industrial products mould, ships accessories mould, children toys mould and many other customized plastic moulds and products.
One stop Service:
We provide turnkey solution from initial design to final parts mass production with surface finishing and assembly.
1.DFM/ Mold flow Analysis and Optimization
2.Prototype Fabrication
3.Mould Design
4.Mould Manufacturing
5.Plastic Parts Injection Molding
6.Surface Finish
7.Assembly
8.Labelling and Packaging
9.Project Management
10. Technical Support
Some of the products contain plastic parts, metal parts, glass, magnet etc, we have sufficient reliable suppliers which can meet our customers' diversified requirements.
Mold Manufacturing Work Flow:
Step#0: To prepare quotation for evaluation according to customers' drawings or samples.
Step#1: When project kick off, our engineer team will hold an internal meeting to review the project requirements, and provide DFM analysis or Mold Flow analysis for double checking of the key data, to avoid any misunderstanding or potential risks.
Step#2: We will draft the mold drawing after DFM confirmed, so you would have an idea about the mold structure and dimension.
Step#3: During the mold machining, we will keep close communicate with you, and send Mold Progress Report weekly. Then you can know about the project progress timely.
Step#4: After finishing the mold, we will test the mold, and provide samples for you to test the part quality / function /
Assembly. You can give us your feedback if any problem for us to improve. Mold Test Report, Part Dimensional Report, Tooling Evaluation & Approval Report would be provided.
Step#5: Only getting your confirmation, we will arrange shipment.
Step#6: Our engineer team is always on the service to your technical support.
Quality Assurance:
The quality control procedure and management system are strictly carried out according to ISO9001:2015 system in Green Vitality.
Green Vitality uses professional form and graphics such as BOM of mould, Weekly Report with pictures, Injection Parameter Report, Dimension Report and so on to manage all of projects running process.
Quality inspection guidelines are tailored to meet specific customer requirements.
Core Advantage of Green Vitality
- High quality with cost-saving design
Our engineers with over 18 years' experience would design the plastic injection molds with the most reasonable design to meet your production needs.
- Commitment to Quality & Competitive Price
With diversity in equipment capabilities and in-depth knowledge about industrial injection mold, Green Vitality is able to offer Competitive Price for all products and services reasonably.
- Delivery on time within budget
We help customers control costs, create and execute the most efficient schedule for each project, taking full advantage of our supply chain network and mold processing and injection molding capabilities.
- High quality service
At Green Vitality, the fast-response service is just the basic requirement, professional and efficient are our strength!
- One-stop service provider
Technical support from the initial product design to the entire stage of mold making and product production and delivery.
Molds we make are usually injection plastic mould including cold runner mold, hot runner mold, double shot mold, over mold, insert mold, unscrewing mold, hydraulic mold, reverse mold, stacking mold, as well as big blow mold, gas assist mold, BMC mold, vacuum thermoforming mold, die casting mold, stamping mold etc.
The injection molded parts we make ranging from different industries, auto parts, home appliance, electronic products, industrial products, daily commodities, sanitary, machinery parts, medical device, toys and many other industries.
We use original branded plastic material to produce high quality plastic molded parts with advanced injection molding machines and automatic production equipment and robot arm.
Plastic material brands we use are Sabic, Dupont, Chimei, Arkema, Formosa, Sumitomo, LG etc.
Plastic raw materials are ABS, PP, PC, PE, PA, POM, PMMA, PET/ PETG, PEEK, PS, PVC, PEI, AS, ASA, PPA, PPO, PCTG, PSU, SAN, HIPS, TPE/TPU/TPR, PBT, PC+ABS, PP+GF, POM+GF, PC+GF, PA+GF, ABS+GF, PBT+GF, PSU+GF etc.
Many customers from different countries visit us and negociate with us for new business every year, warmly welcome your visiting and mutual cooperation.
Q1: Are you trading company or manufacturer?
A1: We are direct factory for making mould with experience for 30 years.
Q2: Where is your factory located?
A2:Green Vitality is located in Shajing, Shenzhen City, Guangdong Province, China.
40 minutes from Bao 'an International Airport by car, 45 minutes from train station to our factory.
Q3: What we need for mould quote?
A: Usually we need the following information,
(1) Mould steel raw material you require or mould life you require.
(2) Mould cavity no. you want.
(3) 2D or 3D product drawing, or pictures with detail sizes information (length, width, height, thickness), or send samples directly to us.
(4) Raw material of the product.
(5) Hot runner or cold runner, if hot runner which brand of hot runner you prefer.
Q4: How about quality control in your factory?
A: Our quality policy is "Quality first, Customers first".
We comply with ISO9001:2015 to ensure every link is well controlled, we mainly do the following procedures:
(1) Design Optimize Control, make DFM analysis to ensure the part drawing is in the optimal design.
(2) Mould steel hardness Inspection to make sure the steel we use are the same as customers requirement.
(3) Mould assembly Inspection to ensure the mould is in good fitting.
(4) Mould trial samples inspection to make sure the product is within the tolerance and reach customer requirement.
(5) Final inspection for mould & packing before shipment to ensure the mold is intact, running smoothly and safety packed for shipping.
Q5:How long is the lead-time for a mould?
A5:It depends on the mould's size and complexity. Usually, the lead-time is about 30-45 days.
Q6: What is your payment term?
A6: We usually use T/T, 40% prepayment, 40% upon 1st trial sample, 20% sample confirmed and before shipping.
For specific customer we can discuss it.
Welcome to send 3D/2D drawings or samples to us if you have any inquiry.
Through optimization of your entire project, we can help you cut cost up to 50% and save the time into market!
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