Basic Info.
Model NO.
Daily commodity mould
Shaping Mode
Injection Mould
Surface Finish Process
Polishing
Mould Cavity
Multi Cavity
Process Combination Type
Compound Die
Application
Household Appliances, Furniture, Commodity, Home Use
Core and Cavity Steel
P20, H13, 718h, Nak80, SKD61, 2316, 2738, S136
Injection System
Edge Gate, Slid Gate, Sub Gate, Direct Gate, Pin P
Mould Standard
Dme, Lkm, Hasco
Steel Suppliers
Assab, Daidao, Lkm, Buderus, Baogang, Fushun
Hot Runner Brand
Synventive, Yudo, Incoe, Hasco, Dme, Moldmaster Et
Mold Life
300, 000 to 1, 000, 000 Shots
Mould Lead-Time
35-50 Days Depends on Qty and Complexity of Mold
Transport Package
Pry Wood Box
Product Description
Product Description
Description | Plastic injection mould for spoon |
Plastic material | PP |
Mould steel material | P20,2738,718H,738H,NAK80,SKD61, 2316, S136,1.2344 etc. |
Mould weight (KG) | 550T |
Feeding System | Cold runner/ Hot runner |
Hot runner brand | YUDO, HUSKY, HASCO, MOLD-MASTER, Syventive, Mould-tip etc |
Nos of Cavity | 1*24 |
Manufacture time (day) | 45 days |
Mould life | ≥500000 shots |
Packing | Vacuum + plywood wooden box |
Dinnerware plastic mould display:
Daily products mold sample display:Electronic products mold sample display:
Mould steel, hardness and mold life for your reference.Mould Material | Hardness | Mould Life |
P20 | HRC 28-33 | >300,000 shots |
718 | HRC 33-36 | >500,000 shots |
H13 | HRC >43 | >800,000 shots |
2344 | HRC >48 | >800,000 shots |
S136 | HRC 48-52 | >1,000,000 shots |
Mold Technique and details:
Mold Type | Single Cavity Mold, Multi Cavities Mold, Family Mold, Hot Runner Mold, Cold Runner Mold, Two-Shot Mold, Insert Mold, Overmold, Stack Mold, Automatic Thread Demoulding Mold, Reverse Mold, Gas Assist Mold, Precision Mold. |
Mold Standard | DME, HASCO, JIS |
Mold Base | DME, HASCO, FUTABA, LKM |
Mold Components | DME, HASCO, JH, HPS, SMC etc |
Hot Runner System | Mold-masters, HASCO, Husky, Synventive, Incoe, DME, Ewikon, Spear, Thermoplay, Master Tip, Yudo, HRS, Mould-tip etc. |
Mold Steel Treatment | Heat Treatment (Vacuum, Carburizing, Nitriding) and Electroplating (Chrome, Nickle, Gold, Silver) |
Gate Type | Open gate, Side gate (Edge gate), Sub gate, Pin point gate, Valve gate, Banana gate, Direct gate, Fan gate etc |
Hydraulic Cylinder | PARKER, TAIYO, STAUBU, JUFAN etc |
Mold Surface Finish | Polishing (SPI standard A0-D3), Matte (VDI standard 12#-45#), Texture (Mold-tech, Yick Sang, NiHon) |
Product Surface Finish | Painting, Silk-screen, Pad printing, Electroplating, Thermal Bonding, Ultrasonic Welding, Hot Stamping, Heat Transfer, Water Transfer, Laser etching etc. |
Company Profile
About usGreen Vitality was established in 1993 with 6 employees. With the development for 30 years, we have become a reliable supplier as well as a strategic partner of customers worldwide to provide the most efficient solutions for their applications for plastic products. We will continue the mission to be a world-class expert in mold making industry.
We supply one stop service from initial product design to final parts mass production from DFM analysis, Mold flow analysis, part optimization, mold design, mold manufacturing, plastic parts injection molding, surface finish, assembly, labeling and packaging. Helping many customers to develop new projects successfully and meet their demand on mass production with post molding service.
Around 80% of moulds and plastic parts are exported to US, Spain, Germany, Norway, Australia, UK, France, Italy and other countries worldwide.Equipped with state of the art machineries(21sets mold processing machinery) and injection machine park (23sets injection machines), we are capable to manufacturing all kinds of plastic injection moulds and plastic parts with different size and structure, especially for precision molds and complicated parts.One-stop Service:Green Vitality provides turnkey solution from initial design to final parts mass production with surface finishing and assembly. 1.DFM/ Mold flow Analysis and Optimization
2.Prototype Fabrication
3.Mould Design
4.Mould Manufacturing
5.Plastic Parts Injection Molding
6.Surface Finish and assembly
7.Labelling and Packaging
8.Project Management
9.Technical SupportSome of the products contain plastic parts, metal parts, glass, magnet etc, we have sufficient reliable suppliers which can meet our customers' diversified requirements.Mold Manufacturing Work Flow:Step#0: To prepare quotation for evaluation according to customers' drawings or samples.Step#1: When project kick off, our engineer team will hold an internal meeting to review the project requirements, and provide DFM analysis or Mold Flow analysis for double checking of the key data, to avoid any misunderstanding or potential risks.Step#2: We will draft the mold drawing after DFM confirmed, so you would have an idea about the mold structure and dimension.Step#3: During the mold machining, we will keep close communicate with you, and send Mold Progress Report weekly. Then you can know about the project progress timely.Step#4: After finishing the mold, we will test the mold, and provide samples for you to test the part quality / function /Assembly. You can give us your feedback if any problem for us to improve. Mold Test Report, Part Dimensional Report, Tooling Evaluation & Approval Report would be provided.Step#5: Only getting your confirmation, we will arrange shipment.Step#6: Our engineer team is always on the service to your technical support.
Post molding service:Certifications
The quality control procedure and management system are strictly carried out according to ISO9001:2015 system in Green Vitality.
Green Vitality uses professional form and graphics such as BOM of mould, Weekly Report with pictures, Injection Parameter Report, Dimension Report and so on to manage all of projects running process. Quality inspection guidelines are tailored to meet specific customer requirements.Injection Mould Display
Different kinds of injection moulds for different application.
Injection Sample Display
We use original branded plastic material to produce high quality plastic molded parts with advanced equipment.
Plastic material brands we use are Sabic, Dupont, Chimei, Toyolac, Arkema, Formosa, Sumitomo, LG etc.
Plastic raw materials are ABS, PP, PC, PE, PA, POM, PMMA, PET/ PETG, PEEK, PS, PVC, PEI, AS, ASA, PPA, PPO, PCTG, PSU, SAN, HIPS, TPE/TPU/TPR, PBT, PC+ABS, PP+GF, POM+GF, PC+GF, PA+GF, ABS+GF, PBT+GF, PSU+GF etc.
Customers Visiting
Welcome your visiting and cooperation with us, we will provide turnkey solution from design stage to final parts series production.
FAQ
Q1: Are you trading company or manufacturer?
A1: We are direct factory for making mould with experience for 30 years.
Q2: Where is your factory located?
A2:Green Vitality is located in Shajing, Shenzhen City, Guangdong Province, China.
40 minutes from Bao 'an International Airport by car, 45 minutes from train station to our factory.
Q3: What we need for mould quote?
A: Usually we need the following information,
(1) Mould steel raw material you require or mould life you require.
(2) Mould cavity no. you want?
(3) 2D or 3D product drawing, or pictures with detail sizes information (length, width, height, thickness), or send samples directly to us.
(4) Raw material of the product.
(5) Hot runner or cold runner, if hot runner which brand of hot runner you require.
Q4: How about quality control in your factory?
A: Our quality policy is "Quality first, Customers first".
We comply with ISO9001:2015 to ensure every link is well controlled, we mainly do the following procedures:
(1) Design Optimize Control, make DFM analysis to ensure the part drawing is in the optimal design.
(2) Mould steel hardness Inspection to make sure the steel we use are the same as customers requirement.
(3) Mould assembly Inspection to ensure the mould is in good fitting.
(4) Mould trial samples inspection to make sure the product is within the tolerance and reach customer requirement.
(5) Final inspection for mould & packing before shipment to ensure the mold is intact, running smoothly and safety packed for shipping.
Q5:How long is the lead-time for a mould?
A5:It depends on the mould's size and complexity. Usually, the lead-time is about 30-45 days.
Q6: What is your payment term?
A6: We usually use T/T, 40% prepayment, 40% upon 1st trial sample, 20% sample confirmed and before shipping.
For specific customer we can discuss it.
Please send 3D/2D drawings or samples to us if you have any queries with regards to the above.
Through optimization of your entire project, we can help you cut cost up to 50% and save the time into market!
Address:
1/F, Building 6, North Yongfa Industrial Park, No. 16, Daxing 1st Road, Shajing Town, Bao′an District, Shenzhen, CN 518104
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Auto, Motorcycle Parts & Accessories, Computer Products, Construction & Decoration, Electrical & Electronics, Industrial Equipment & Components, Light Industry & Daily Use, Manufacturing & Processing Machinery, Security & Protection, Tools & Hardware, Toys
Management System Certification:
ISO 9001
Company Introduction:
Green Vitality was established in 1993 with 16 employees. With the development of our company for almost 30 years, we have become a reliable supplier as well as the strategic partner of customers worldwide for providing the most efficient solutions for their applications. We will continue the mission to be a world-class expert in mold making industry.
We can provide you with the following services:
√ Analysis: By analyzing the physical properties of the material and the feasibility of the product, such as wall thickness, degree of deformation, glue feeding position, etc., potential problems can be pre-judged in advance.
√ Communication: Maintain close communication with customers, and understand product functional requirements and precautions from the customer perspective, such as joint line requirements, appearance requirements, etc.
√ Design: Strict design review system and checklist inspection. Before design, during the design structure discussion meeting, the designer conducts self-inspection according to the checklist; After design, it is reviewed together with the manufacturing department.
√ Quality inspection: Quality inspection in every link to detect mass production problems in advance.
√ Project management: Each project is assigned a project manager, who strictly follows the schedule to control the project cycle, and provides weekly progress reports and mold photos for each project to keep customers informed of the status.
√ Service: From the beginning of mold design to the continuous mass production of products, we provide full life cycle service support.
√ After-sales service: Continuous after-sales follow-up service, proactively provide mass production and processing technology consulting services
√ Technical support: If there is any problem with the mold during the mass production process, technical support will be provided unconditionally.