Basic Info.
Model NO.
Daily commodity mould
Shaping Mode
Injection Mould
Surface Finish Process
Polishing
Mould Cavity
Multi Cavity
Process Combination Type
Compound Die
Application
Household Appliances, Furniture, Commodity, Home Use
Mold Steel Material
P20,2738,718h,738h,Nak80,SKD61, 2316, S136,1.2344
Hot Runner Brand
Yudo, Husky, Hasco, Mold-Master, Syventive, Mould-
Transport Package
Pry Wood Box
Product Description
Product Description
Plastic Injection mould for transparent parts
| Description | Plastic transparent parts mould |
| Plastic material | PMMA, PC |
| Mould steel material | P20,2738,718H,738H,NAK80,SKD61, 2316, S136,1.2344 etc. |
| Mould weight | 420KG |
| Feeding System | Cold runner/ Hot runner |
| Hot runner brand | YUDO, HUSKY, HASCO, MOLD-MASTER, Syventive, Mould-tip etc |
| Nos of Cavity | 1*2 |
| Surface Finishing | SPI-A1 mirror polishing |
| Mould life | ≥500000 shots |
| Packing | Vacuum + plywood wooden box |
| Mould Material | Hardness | Mould Life |
| P20 | HRC 28-33 | >300,000 shots |
| 718 | HRC 33-36 | >500,000 shots |
| H13 | HRC >43 | >800,000 shots |
| 2344 | HRC >48 | >800,000 shots |
| S136 | HRC 48-52 | >1,000,000 shots |
| Mold Type | Single Cavity Mold, Multi Cavities Mold, Family Mold, Hot Runner Mold, Cold Runner Mold, Two-Shot Mold, Insert Mold, Overmold, Stack Mold, Automatic Thread Demoulding Mold, Reverse Mold, Gas Assist Mold, Precision Mold. |
| Mold Standard | DME, HASCO, JIS |
| Mold Base | DME, HASCO, FUTABA, LKM |
| Mold Components | DME, HASCO, JH, HPS, SMC etc |
| Hot Runner System | Mold-masters, HASCO, Husky, Synventive, Incoe, DME, Ewikon, Spear, Thermoplay, Master Tip, Yudo, HRS, Mould-tip etc. |
| Mold Steel Heat Treatment | Vacuum heat treatment, Quenching, Tempering |
| Mold Surface Treatment | Carburizing, Nitriding, Electroplating (Chrome, Nickle, Gold, Silver)
|
| Gate Type | Open gate, Side gate (Edge gate), Sub gate, Pin point gate, Valve gate, Banana gate, Direct gate, Fan gate etc |
| Hydraulic Cylinder | PARKER, TAIYO, STAUBU, JUFAN etc |
| Mold Surface Finish | Polishing (SPI standard A0-D3), Matte (VDI standard 12#-45#), Texture (Mold-tech, Yick Sang, NiHon etc) |
| Product Surface Finish | Painting, Silk-screen, Pad printing, Electroplating, Thermal Bonding, Ultrasonic Welding, Hot Stamping, Heat Transfer, Water Transfer, Laser etching etc. |
Injection Mould Display
Green Vitality is a long-standing mould maker with ISO9001 certificated & 30 years export molds experience.
We can customize injection moulds for different application including auto parts, electronic accessories, home appliances, daily necessities, medical component part, children toys and many other customized plastic moulds and products according to customers needs.
Mold Manufacturing Work Flow:Step#0: To prepare quotation for evaluation according to customers' drawings or samples.Step#1: When project kick off, our engineer team will hold an internal meeting to review the project requirements, and provide DFM analysis or Mold Flow analysis for double checking of the key data, to avoid any misunderstanding or potential risks.Step#2: We will draft the mold drawing after DFM confirmed, so you would have an idea about the mold structure and dimension.Step#3: During the mold machining, we will keep close communicate with you, and send Mold Progress Report weekly. Then you can know about the project progress timely.Step#4: After finishing the mold, we will test the mold, and provide samples for you to test the part quality / function /Assembly. You can give us your feedback if any problem for us to improve. Mold Test Report, Part Dimensional Report, Tooling Evaluation & Approval Report would be provided.Step#5: Only getting your confirmation, we will arrange shipment.Step#6: Our engineer team is always on the service to your technical support. Quality Assurance:The quality control procedure and management system are strictly carried out according to ISO9001:2015 system in Green Vitality.Green Vitality uses professional form and graphics such as BOM of mould, Weekly Report with pictures, Injection Parameter Report, Dimension Report and so on to manage all of projects running process. Quality inspection guidelines are tailored to meet specific customer requirements. Company Profile
Green Vitality Industry Co., Ltd is a professional injection mold maker extablished in 1993. We have been delicated to the mold making industry for 30 years.
Green Vitality has accumulated rich experience and build up a strong steady engineering and manufacturing team, which supports us to become a reliable supplier as well as the strategic partner of customers worldside.
We are offering our customer one stop service for plastic part which includes moldflow, part design , tooling design, tooling manufacture, injection molding, secondary operation and part delivery.
Around 80% of moulds and plastic parts are exported to US, Spain, Germany, Norway, Australia, UK, France, Italy and other countries worldwide.One-stop Service:Green Vitality provides turnkey solution from initial design to final parts mass production with surface finishing and assembly. 1.DFM/ Mold flow Analysis and Optimization
2.Prototype Fabrication
3.Mould Design
4.Mould Manufacturing
5.Plastic Parts Injection Molding
6.Surface Finish and assembly
7.Labelling and Packaging
8.Project Management
9.Technical SupportSome of the products contain plastic parts, metal parts, glass, magnet etc, we have sufficient reliable suppliers which can meet our customers' diversified requirements.Post molding service:You could rely on Green Vitality to supply a "complete, turnkey package" by completing all necessary assembly and packaging, resulting in a finished product sent directly to you.
----Product Surface Finish
--- Custom LOGO Printed
--- Product Assembly
--- Custom Labeling & Retailed PackagingThe advantage of GV Mold:
1. Prompt response within 24hours.
2. High Quality and in time delivery.
3. Reasonable price.
4. Excellent after-sales services.
5. Good reptation to our customers.
When you work with Green Vitality, you'll notice that:
--- Signed Confidentiality Agreement to protect your proprietary data.
--- Factory direct quotation with competitive price.
--- In-house production capability for both moulds & plastic moulding parts.
--- 30 years experience.
--- Dedicated sales team to communicate efficiently.
--- Design & Project engineer team offer scientific solution to overall project purpose.
--- Support your schedule.
Our mold application is wide which includes but not limited to below areas:
| Automotive | Auto interior plastic case, Auto inner parts, Bumper, Door plate, Lamp shell, Instrument panel, auto connectors , Electrical switch; Car gear, Complete sets of motorcycle parts; |
| Electronic | Wireless receiver plastic part, 3G/4G Modem Wireless Network Cards, USB Connector, USB housing, Mobile phone plastic part, remote control, key-press; |
| Mechanical | Motor support plastic part, Pump plastic part, mower plastic parts;
|
| Household | Fashion cup, Juice cup, Some small plastic parts;
|
| Home appliance | TV front cover, TV rear cover, Display cover, Air-conditioner or Refrigerators plastic parts, Washing machine part; |
| Medical | Hollow fiber dialyzer, Deaf-aid parts, Medical instrument body plastic parts, Blood-pressure meter parts, Blood-pressure meter, Stapler etc |
Injection Sample Display
Plastic injection mold sample display:
We use original plastic material to produce high quality plastic molded parts with state of art equipment.
Material brands are Sabic, Dupont, Chimei, Toyolac, Arkema, Formosa, Sumitomo, LG etc.
Plastic type including but not limit to ABS, PP, PC, PE, PA, POM, PMMA, PET/ PETG, PEEK, PS, PVC, PEI, AS, ASA, PPA, PPO, PCTG, PSU, SAN, HIPS, TPE/TPU/TPR, PBT, PC+ABS, PP+GF, POM+GF, PC+GF, PA+GF, ABS+GF, PBT+GF, PSU+GF etc.1. We will make 3D drawing for you in free of charge accoding to your samples
2. We are able to make manual sample/model according to you prototype or drawings
3. Our 3D design software: SOLIDWORK/ UG/CAD and PDF
FAQ
Below are frequently asked questions for the cooperation:
Q1: Are you trading company or manufacturer?
A1: We are direct factory for making mould with experience for 30 years.
Q2: Where is your factory located?
A2:Green Vitality is located in Shajing, Shenzhen City, Guangdong Province, China.
40 minutes from Bao 'an International Airport by car, 45 minutes from train station to our factory.
Q3: What we need for mould quote?
A3: Usually we need the following information,
(1) Mould steel raw material you require or mould life you require.
(2) Mould cavity no. you want?
(3) 2D or 3D product drawing, or pictures with detail sizes information (length, width, height, thickness), or send samples directly to us.
(4) Raw material of the product.
(5) Hot runner or cold runner, if hot runner which brand of hot runner you require.
Q4: How about quality control in your factory?
A4: Our quality policy is "Quality first, Customers first".
We comply with ISO9001:2015 to ensure every link is well controlled, we mainly do the following procedures:
(1) Design Optimize Control, make DFM analysis to ensure the part drawing is in the optimal design.
(2) Mould steel hardness Inspection to make sure the steel we use are the same as customers requirement.
(3) Mould assembly Inspection to ensure the mould is in good fitting.
(4) Mould trial samples inspection to make sure the product is within the tolerance and reach customer requirement.
(5) Final inspection for mould & packing before shipment to ensure the mold is intact, running smoothly and safety packed for shipping.
Q5: How long is the lead-time for a mould?
A5:It depends on the mould's size and complexity. Usually, the lead-time is about 30-45 days.
Q6: What is your payment term?
A6: We usually use T/T, 40% prepayment, 40% upon 1st trial sample, 20% sample confirmed and before shipping.
For specific customer we can discuss it.
Any ideas, contact us today to turn your idea into reality and money!
Welcome to send 3D/2D drawings or samples to us if you have any question for your new project.
Through optimization of your entire project, we can help you cut cost up to 50% and save the time into market!
Address:
1/F, Building 6, North Yongfa Industrial Park, No. 16, Daxing 1st Road, Shajing Town, Bao′an District, Shenzhen, CN 518104
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Auto, Motorcycle Parts & Accessories, Computer Products, Construction & Decoration, Electrical & Electronics, Industrial Equipment & Components, Light Industry & Daily Use, Manufacturing & Processing Machinery, Security & Protection, Tools & Hardware, Toys
Management System Certification:
ISO 9001
Company Introduction:
Green Vitality was established in 1993 with 16 employees. With the development of our company for almost 30 years, we have become a reliable supplier as well as the strategic partner of customers worldwide for providing the most efficient solutions for their applications. We will continue the mission to be a world-class expert in mold making industry.
We can provide you with the following services:
√ Analysis: By analyzing the physical properties of the material and the feasibility of the product, such as wall thickness, degree of deformation, glue feeding position, etc., potential problems can be pre-judged in advance.
√ Communication: Maintain close communication with customers, and understand product functional requirements and precautions from the customer perspective, such as joint line requirements, appearance requirements, etc.
√ Design: Strict design review system and checklist inspection. Before design, during the design structure discussion meeting, the designer conducts self-inspection according to the checklist; After design, it is reviewed together with the manufacturing department.
√ Quality inspection: Quality inspection in every link to detect mass production problems in advance.
√ Project management: Each project is assigned a project manager, who strictly follows the schedule to control the project cycle, and provides weekly progress reports and mold photos for each project to keep customers informed of the status.
√ Service: From the beginning of mold design to the continuous mass production of products, we provide full life cycle service support.
√ After-sales service: Continuous after-sales follow-up service, proactively provide mass production and processing technology consulting services
√ Technical support: If there is any problem with the mold during the mass production process, technical support will be provided unconditionally.
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