Basic Info.
Model NO.
Industrial mold
Shaping Mode
Injection Mould
Surface Finish Process
Heat Treatment
Mould Cavity
Multi Cavity
Process Combination Type
Compound Die
Application
Commodity, Home Use
Mold Life
300, 000 to 1, 000, 000 Shots
Transport Package
Ply Wood Box
Specification
As per request
Product Description
30 Years Experience in Plastic Injection Mould and Molding Industry.
Product Description
Plastic Injection mold for pipe fitting
| Description | Plastic Pipe Fitting Mold |
| Plastic material | PVC, HDPE |
| Mould steel material | P20,2738,718H,738H,NAK80,SKD61, 2316, S136,1.2344 etc. |
| Mould weight | 450KG |
| Feeding System | Cold runner/ Hot runner |
| Hot runner brand | YUDO, HUSKY, HASCO, MOLD-MASTER, Syventive, Mould-tip etc |
| Nos of Cavity | Multiple |
| Manufacture time (day) | 40 days |
| Mould life | ≥500000 shots |
| Packing | Vacuum + plywood wooden box |
Other plastic mold samples display:
Mould steel, hardness and mold life for your reference.
| Mould Material | Hardness | Mould Life |
| P20 | HRC 28-33 | >300,000 shots |
| 718 | HRC 33-36 | >500,000 shots |
| H13 | HRC >43 | >800,000 shots |
| 2344 | HRC >48 | >800,000 shots |
| S136 | HRC 48-52 | >1,000,000 shots |
| Mold Type | Single Cavity Mold, Multi Cavities Mold, Family Mold, Hot Runner Mold, Cold Runner Mold, Two-Shot Mold, Insert Mold, Overmold, Stack Mold, Automatic Thread Demoulding Mold, Reverse Mold, Gas Assist Mold, Precision Mold. |
| Mold Standard | DME, HASCO, JIS |
| Mold Base | DME, HASCO, FUTABA, LKM |
| Mold Components | DME, HASCO, JH, HPS, SMC etc |
| Hot Runner System | Mold-masters, HASCO, Husky, Synventive, Incoe, DME, Ewikon, Spear, Thermoplay, Master Tip, Yudo, HRS, Mould-tip etc. |
| Mold Steel Heat Treatment | Vacuum heat treatment, Quenching, Tempering |
| Mold Surface Treatment | Carburizing, Nitriding, Electroplating (Chrome, Nickle, Gold, Silver)
|
| Gate Type | Open gate, Side gate (Edge gate), Sub gate, Pin point gate, Valve gate, Banana gate, Direct gate, Fan gate etc |
| Hydraulic Cylinder | PARKER, TAIYO, STAUBU, JUFAN etc |
| Mold Surface Finish | Polishing (SPI standard A0-D3), Matte (VDI standard 12#-45#), Texture (Mold-tech, Yick Sang, NiHon etc) |
| Product Surface Finish | Painting, Silk-screen, Pad printing, Electroplating, Thermal Bonding, Ultrasonic Welding, Hot Stamping, Heat Transfer, Water Transfer, Laser etching etc. |
Mold Manufacturing Work Flow:
Step#0: To prepare quotation for evaluation according to customers' drawings or samples.
Step#1: When project kick off, our engineer team will open an internal meeting to review the project requirements, and provide DFM analysis or Mold Flow analysis for double checking of the key data, to avoid any misunderstanding or potential risks.
Step#2: We will draft the mold drawing after DFM confirmed, so you would have an idea about the mold structure and dimension.
Step#3: During the mold machining, we will keep close communicate with you, and send Mold Progress Report weekly. Then you can know about the project progress timely.
Step#4: After finishing the mold, we will test the mold, and provide samples for you to test the part quality / function /
Assembly. You can give us your feedback if any problem for us to improve. Mold Test Report, Part Dimensional Report, Tooling Evaluation & Approval Report would be provided.
Step#5: Only getting your confirmation, we will arrange shipment.
Step#6: Our engineer team is always on the service to your technical support.
Quality Assurance:
The quality control procedure and management system are strictly carried out according to ISO9001:2015 system in Green Vitality.
Green Vitality uses professional form and graphics such as BOM of mould, Weekly Report with pictures, Injection Parameter Report, Dimension Report and so on to manage all of projects running process.
Quality inspection guidelines are tailored to meet specific customer requirements.
Core Advantage of Green Vitality- High quality with cost-saving design
Our engineers with over 18 years' experience would design the plastic injection molds with the most reasonable design to meet your production needs.
- Commitment to Quality & Competitive Price
With diversity in equipment capabilities and in-depth knowledge about industrial injection mold, Green Vitality is able to offer Competitive Price for all products and services reasonably.
- Delivery on time within budget
We help customers control costs, create and execute the most efficient schedule for each project, taking full advantage of our supply chain network and mold processing and injection molding capabilities.
- High quality service
At Green Vitality, the fast-response service is just the basic requirement, professional and efficient are our strength!
- One-stop service provider
Technical support from the initial product design to the entire stage of mold making and product production and delivery.
Company Profile
About us
Green Vitality was established in 1993 with 6 employees.
With 30 years development , GV has become a reliable international supplier as well as a strategic partner to provide professional turnkey solution on plastic mould and plastic products to our worldwide customers.
We will continue the mission to be a world-class expert in injection plastic mold and molding industry.
One-stop Service:Green Vitality provides turnkey solution from initial design to final mass production with surface finish and package. 1.DFM/ Mold flow Analysis and Optimization
2.Prototype Fabrication
3.Mould Design
4.Mould Manufacturing
5.Plastic Parts Injection Molding
6.Surface Finish and assembly
7.Labelling and Packaging
8.Project Management
9.Technical SupportSome of the products contain plastic parts, metal parts, glass, magnet etc, we have sufficient reliable suppliers which can meet our customers' diversified requirements.After plastic parts injection molded, we offer post molding service which including product surface finish, assembly, labeling and retailed package to meet customers diversified demands.Injection Mould Display
Green Vitality is a long-standing mould maker with ISO9001 certificated & 30 years export molds experience.
We can customize injection moulds for different application including auto parts, electronic accessories, home appliances, daily necessities, medical component part, children toys and many other customized plastic moulds and products according to customers needs.
Injection Sample Display
We use original plastic material to produce high quality plastic molded parts with state of art equipment.
Material brands are Sabic, Dupont, Chimei, Toyolac, Arkema, Formosa, Sumitomo, LG etc.
Plastic type including but not limit to ABS, PP, PC, PE, PA, POM, PMMA, PET/ PETG, PEEK, PS, PVC, PEI, AS, ASA, PPA, PPO, PCTG, PSU, SAN, HIPS, TPE/TPU/TPR, PBT, PC+ABS, PP+GF, POM+GF, PC+GF, PA+GF, ABS+GF, PBT+GF, PSU+GF etc.
Packaging & Shipping
GV always use firm packing material to secure goods safety and ship on time.
Customers Visiting
Welcome your visiting and cooperation.
GV will always offer you best quality and best service.
Our target is not only satisfied but also beyond customers expectation. FAQ
Q1: Are you trading company or manufacturer?
A1: We are direct factory for making mould with experience for 30 years.
Q2: Where is your factory located?
A2:Green Vitality is located in Shajing, Shenzhen City, Guangdong Province, China.
40 minutes from Bao 'an International Airport by car, 45 minutes from train station to our factory.
Q3: What we need for mould quote?
A3: Usually we need the following information,
(1) Mould steel raw material you require or mould life you require.
(2) Mould cavity no. you want?
(3) 2D or 3D product drawing, or pictures with detail sizes information (length, width, height, thickness), or send samples directly to us.
(4) Raw material of the product.
(5) Hot runner or cold runner, if hot runner which brand of hot runner you require.
Q4: How about quality control in your factory?
A4: Our quality policy is "Quality first, Customers first".
We comply with ISO9001:2015 to ensure every link is well controlled, we mainly do the following procedures:
(1) Design Optimize Control, make DFM analysis to ensure the part drawing is in the optimal design.
(2) Mould steel hardness Inspection to make sure the steel we use are the same as customers requirement.
(3) Mould assembly Inspection to ensure the mould is in good fitting.
(4) Mould trial samples inspection to make sure the product is within the tolerance and reach customer requirement.
(5) Final inspection for mould & packing before shipment to ensure the mold is intact, running smoothly and safety packed for shipping.
Q5:How long is the lead-time for a mould?
A5:It depends on the mould's size and complexity. Usually, the lead-time is about 30-45 days.
Q6: What is your payment term?
A6: We usually use T/T, 40% prepayment, 40% upon 1st trial sample, 20% sample confirmed and before shipping.
For specific customer we can discuss it.
Contact Us
Please send 3D/2D drawings or samples to us if you have any queries with regards to the above.
Through optimization of your entire project, we can help you cut cost up to 50% and save the time into market!
Address:
1/F, Building 6, North Yongfa Industrial Park, No. 16, Daxing 1st Road, Shajing Town, Bao′an District, Shenzhen, CN 518104
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Auto, Motorcycle Parts & Accessories, Computer Products, Construction & Decoration, Electrical & Electronics, Industrial Equipment & Components, Light Industry & Daily Use, Manufacturing & Processing Machinery, Security & Protection, Tools & Hardware, Toys
Management System Certification:
ISO 9001
Company Introduction:
Green Vitality was established in 1993 with 16 employees. With the development of our company for almost 30 years, we have become a reliable supplier as well as the strategic partner of customers worldwide for providing the most efficient solutions for their applications. We will continue the mission to be a world-class expert in mold making industry.
We can provide you with the following services:
√ Analysis: By analyzing the physical properties of the material and the feasibility of the product, such as wall thickness, degree of deformation, glue feeding position, etc., potential problems can be pre-judged in advance.
√ Communication: Maintain close communication with customers, and understand product functional requirements and precautions from the customer perspective, such as joint line requirements, appearance requirements, etc.
√ Design: Strict design review system and checklist inspection. Before design, during the design structure discussion meeting, the designer conducts self-inspection according to the checklist; After design, it is reviewed together with the manufacturing department.
√ Quality inspection: Quality inspection in every link to detect mass production problems in advance.
√ Project management: Each project is assigned a project manager, who strictly follows the schedule to control the project cycle, and provides weekly progress reports and mold photos for each project to keep customers informed of the status.
√ Service: From the beginning of mold design to the continuous mass production of products, we provide full life cycle service support.
√ After-sales service: Continuous after-sales follow-up service, proactively provide mass production and processing technology consulting services
√ Technical support: If there is any problem with the mold during the mass production process, technical support will be provided unconditionally.
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