Injection Plastic Auto Parts Mould Car Lamp Mould

• Warranty: One Year
• Shaping Mode: Injection Mould
• Surface Finish Process: Polishing
• Mould Cavity: Multi Cavity
• Plastic Material: PC
• Process Combination Type: Compound Die
• Model NO.: Auto parts mould
• Application: Car
• Runner: Hot Runner
• Design Software: UG
• Installation: Fixed
• Certification: ISO
• Standard: HASCO
• Customized: Customized
• Mold Life: 300, 000 to 1, 000, 000 Shots
• Hot Runner Brand: Yudo, Husky, Hasco, Mold-Master, Syventive, Mould-
• Mold Steel Material: P20,2738,718h,738h,Nak80,SKD61, 2316, S136,1.2344
• Mold Packing: Vacuum + Plywood Wooden Box
• Transport Package: Pry Wood Box
• Specification: As per request
• Trademark: GVI
• Origin: China
• HS Code: 8480710090
• Production Capacity: 500 Sets /Year

Product Description

30 Years Experience in Plastic Injection Mould and Molding Industry.

Product Description

 
Plastic injection mould for car lamp
 

Description	Plastic car lamp cover mold, car lamp enclosure mold, car parts mold
Plastic material	ABS
Mould cavity&core steel	S136
Mould size	600*660*566mm
Mould weight	1180KG
Feeding System	Cold runner
Nos of Cavity	1+1
Manufacture time (day)	45 days
Mould life	1,000,000 shots
Packing	Vacuum + plywood wooden box

 





Mould steel, hardness and mold life for your reference.

Mould Material	Hardness	Mould Life
P20	HRC 28-33	>300,000 shots
718	HRC 33-36	>500,000 shots
H13	HRC >43	>800,000 shots
2344	HRC >48	>800,000 shots
S136	HRC 48-52	>1,000,000 shots

Mold Technique and details:
 

Mold Type	Single Cavity Mold, Multi Cavities Mold, Family Mold, Hot Runner Mold, Cold Runner Mold, Two-Shot Mold, Insert Mold, Overmold,  Stack Mold, Automatic Thread Demoulding Mold, Reverse Mold, Gas Assist Mold, Precision Mold.
Mold Standard	DME, HASCO, JIS
Mold Base	DME, HASCO, FUTABA, LKM
Mold Components	DME, HASCO, JH, HPS, SMC etc
Hot Runner System	Mold-masters, HASCO, Husky, Synventive, Incoe, DME, Ewikon, Spear, Thermoplay, Master Tip, Yudo, HRS, Mould-tip etc.
Mold Steel Heat Treatment	Vacuum heat treatment, Quenching, Tempering
Mold Surface Treatment	Carburizing, Nitriding, Electroplating (Chrome, Nickle, Gold, Silver)
Gate Type	Open gate, Side gate (Edge gate), Sub gate, Pin point gate, Valve gate, Banana gate, Direct gate, Fan gate etc
Hydraulic Cylinder	PARKER, TAIYO, STAUBU, JUFAN etc
Mold Surface Finish	Polishing (SPI standard A0-D3), Matte (VDI standard 12#-45#), Texture (Mold-tech, Yick Sang, NiHon etc)
Product Surface Finish	Painting, Silk-screen, Pad printing, Electroplating, Thermal Bonding, Ultrasonic Welding, Hot Stamping, Heat Transfer, Water Transfer, Laser etching etc.

Quality Assurance:

The quality control procedure and management system are strictly carried out according to ISO9001:2015 system in Green Vitality.

Green Vitality uses professional form and graphics such as BOM of mould, Weekly Report with pictures, Injection Parameter Report, Dimension Report and so on to manage all of projects running process. 

Quality inspection guidelines are tailored to meet specific customer requirements.

Company Profile

Green Vitality was established in 1993 with 6 employees. With the development for 30 years, we have become a reliable supplier as well as a strategic partner of customers worldwide to provide the most efficient solutions for their applications for plastic products. We will continue the mission to be a world-class expert in mold making industry.

We supply one stop service from initial product design to final parts mass production from DFM analysis, Mold flow analysis, part optimization, mold design, mold manufacturing, plastic parts injection molding, surface finish, assembly, labeling and packaging. Helping many customers to develop  new projects successfully and meet their their big demand on mass production with post molding service.

Should you have any inquiry please feel free to contact us, we can send you free DFM analysis and fast quotation.

Core Advantage of Green Vitality

• High quality with cost-saving design
  Our engineers with over 18 years' experience would design the plastic injection molds with the most reasonable design to meet your production needs.
   
• Commitment to Quality & Competitive Price
  With diversity in equipment capabilities and in-depth knowledge about industrial injection mold, Green Vitality is able to offer Competitive Price for all products and services reasonably.
   
• Delivery on time within budget
  We help customers control costs, create and execute the most efficient schedule for each project, taking full advantage of our supply chain network and mold processing and injection molding capabilities.
   
• High quality service
  At Green Vitality, the fast-response service is just the basic requirement, professional and efficient are our strength!
   
• One-stop service provider
  Technical support from the initial product design to the entire stage of mold making and product production and delivery.

What we can make for you?

Green Vitality is a long-standing mould maker with ISO9001 certificated &  30 years export molds experience.

We can customize injection moulds include auto parts mould, electronic products mould, home appliance mould, daily necessities mould, medical device mould, industrial products mould, ships accessories mould, children toys mould and many other customized plastic moulds and products.

Cold runner mold, hot runner mold, double shot mold, over mold, insert mold, unscrewing mold, hydraulic mold, reverse mold, stacking mold, as well as big blow mold, gas assist mold, BMC mold, vacuum thermoforming mold, die casting mold etc.

Business Scope:
GV Service Scope	Mold Application	Plastic Material Used
Prototype mold	Electronic Products	ABS	PA6/66/12+GF	TPE/TPU/TPR
Production mold	Home Appliance	PP	PPA	PBT
Double shot mold	Industrial Products	PE	PMMA	PC+ABS
Overmold, Insert mold	Daily Commodities	PC	POM	PP+GF
Big Blow mold	Marine and Vessel	PS	PPO	POM+GF
Die casting mold	Medical Device	PVC	PCTG	PC+GF
3d printing, CNC machining	Auto Parts	PET	PSU	PA+GF
Silicone vacuum replica	Bathroom Products	PETG	SAN	ABS+GF
Injection Molding Production	LED and Optics	PEI	HIPS	PBT+GF
Post molding service	Pipe Fitting and Toys, etc	AS, ASA	PEEK	PSU+GF etc
Mold Standard	Software	Hot Runner Brand
DME	CAD/CAM	Yudo	DME	Husky
HASCO	UG/Solidworks/Pro-E	HASCO	Incoe	Punch
JIS	Catia	Mold Master	Syventive	MOULD-TIP
Mold Processing Equipment (21sets)		Inspection Device
CNC*5, Milling machine*4, EDM*5, Mirror EDM, Grinder*4, Lathe, Driller		CMM	Height Gauge	Marking Gauge
Injection Molding Machine (23sets with robot arm)		Plastic Parts Specification
80T*2, 90T*2, 120T*6, 130T*2, 160T*6, 200T*2, 250T, 260T, 400T		Thinnest thickness 0.37mm, weight 0.1g~5KG

We provide turnkey solution from initial design to final mass production with surface finish and assembly.

1.DFM/ Mold flow Analysis and Optimization
2.Prototype Fabrication
3.Mould Design
4.Mould Manufacturing
5.Plastic Parts Injection Molding
6.Surface Finish
7.Assembly
8.Labelling and Packaging
9.Project Management
10. Technical Support



Mold workshop:
GV has 21sets state of art injection molding equipment to manufacture mold in house.
Mold design, mold manufacture and mold test all in house for whole control.

Mold Manufacturing Work Flow:
Step#0: To prepare quotation for evaluation according to customers' drawings or samples.

Step#1: When project kick off, our engineer team will hold an internal meeting to review the project requirements, and provide DFM analysis or Mold Flow analysis for double checking of the key data, to avoid any misunderstanding or potential risks.

Step#2: We will draft the mold drawing after DFM confirmed, so you would have an idea about the mold structure and dimension.

Step#3: During the mold machining, we will keep close communicate with you, and send Mold Progress Report weekly. Then you can know about the project progress timely.

Step#4: After finishing the mold, we will test the mold, and provide samples for you to test the part quality / function /
Assembly. You can give us your feedback if any problem for us to improve. Mold Test Report, Part Dimensional Report, Tooling Evaluation & Approval Report would be provided.

Step#5: Only getting your confirmation, we will arrange shipment.

Step#6: Our engineer team is always on the service to your technical support.

Injection Mould display

 

Injection Molding Workshop:
GV has 23sets automatic injection molding machine from 80T-400T with robot arm and crusher, two shifts running to meet customers' requirement.

Injection Sample display

The injection molded parts we make ranging from different industries, auto parts, home appliance, electronic products, industrial products, daily commodities, sanitary, machinery parts, medical device, toys and many other industries.

We use original branded plastic material to produce high quality plastic molded parts with advanced injection molding machines and automatic production equipment and robot arm. 

Plastic material brands we use are Sabic, Dupont, Chimei, Arkema, Formosa, Sumitomo, LG etc.

Plastic raw materials are ABS, PP, PC, PE, PA, POM, PMMA, PET/ PETG, PEEK, PS, PVC, PEI, AS, ASA, PPA, PPO, PCTG, PSU, SAN, HIPS, TPE/TPU/TPR, PBT, PC+ABS, PP+GF, POM+GF, PC+GF, PA+GF, ABS+GF, PBT+GF, PSU+GF etc.

 

Packaging & Shipping

Customers Visiting

Welcome your visit and cooperation. Your success is our persuit.

 

FAQ

FAQ:

Q1: Are you trading company or manufacturer? 
A1: We are direct factory for making mould with experience for 30 years. 

Q2: Where is your factory located?
A2:Green Vitality is located in Shajing, Shenzhen City, Guangdong Province, China.  
40 minutes from Bao 'an International Airport by car, 45 minutes from train station to our factory.

Q3: What we need for mould quote?
A: Usually we need the following information,
(1) Mould steel raw material you require or mould life you require.
(2) Mould cavity no. you want?
(3) 2D or 3D product drawing, or pictures with detail sizes information (length, width, height, thickness), or send samples directly to us.
(4) Raw material of the product.
(5) Hot runner or cold runner, if hot runner which brand of hot runner you require.

Q4: How about quality control in your factory?
A:  We believe "Quality comes before everything". We mainly do the following procedures:
(1) Design Optimize Control
(2) Mould steel hardness Inspection
(3) Mould assembly Inspection.
(4) Mould trial samples inspection.
(5) Final inspection for mould & packing before shipment

Q5:How long is the lead-time for a mould?
A5:It depends on the mould's size and complexity. Usually, the lead-time is about 25-45 days.

Please send 3D/2D drawings or samples to us if you have any queries with regards to the above. 
Through our turnkey solution for your project, we can help you cut cost up to 50%!