Basic Info.
Model NO.
Industrial mold
Shaping Mode
Injection Mould
Surface Finish Process
Polishing
Mould Cavity
Multi Cavity
Process Combination Type
Compound Die
Application
Household Appliances, Furniture, Commodity, Electronic, Home Use
Mold Life
500,000-1,000,000shots
Transport Package
Pry Wood Box
Product Description
Product Description
Plastic PVC Pipe Fitting Elbow Injection Mold
| Description | Plastic Pipe Fitting Elbow Injection Mold |
| Plastic material | PVC |
| Mould steel material | P20,2738,718H,738H,NAK80,SKD61, 2316, S136,1.2344 etc. |
| Mould weight (KG) | 380 |
| Feeding System | Cold runner |
| Nos of Cavity | 1*2 |
| Manufacture time (day) | 40 days |
| Mould life | ≥500000 shots |
| Packing | Vacuum + plywood wooden box |
Mould steel, hardness and mold life for your reference.
| Mould Material | Hardness | Mould Life |
| P20 | HRC 28-33 | >300,000 shots |
| 718 | HRC 33-36 | >500,000 shots |
| H13 | HRC >43 | >800,000 shots |
| 2344 | HRC >48 | >800,000 shots |
| S136 | HRC 48-52 | >1,000,000 shots |
Mold Technique and details:
| Mold Type | Single Cavity Mold, Multi Cavities Mold, Family Mold, Hot Runner Mold, Cold Runner Mold, Two-Shot Mold, Insert Mold, Overmold, Stack Mold, Automatic Thread Demoulding Mold, Reverse Mold, Gas Assist Mold, Precision Mold. |
| Mold Standard | DME, HASCO, JIS |
| Mold Base | DME, HASCO, FUTABA, LKM |
| Mold Components | DME, HASCO, JH, HPS, SMC etc |
| Hot Runner System | Mold-masters, HASCO, Husky, Synventive, Incoe, DME, Ewikon, Spear, Thermoplay, Master Tip, Yudo, HRS, Mould-tip etc. |
| Mold Steel Treatment | Heat Treatment (Vacuum, Carburizing, Nitriding) and Electroplating (Chrome, Nickle, Gold, Silver) |
| Gate Type | Open gate, Side gate (Edge gate), Sub gate, Pin point gate, Valve gate, Banana gate, Direct gate, Fan gate etc |
| Hydraulic Cylinder | PARKER, TAIYO, STAUBU, JUFAN etc |
| Mold Surface Finish | Polishing (SPI standard A0-D3), Matte (VDI standard 12#-45#), Texture (Mold-tech, Yick Sang, NiHon) |
| Product Surface Finish | Painting, Silk-screen, Pad printing, Electroplating, Thermal Bonding, Ultrasonic Welding, Hot Stamping, Heat Transfer, Water Transfer, Laser etching etc. |
Business Scope:
| GV Service Scope | Mold Application | Plastic Material Used |
| Prototype mold | Electronic Products | ABS | PA6/66/12+GF | TPE/TPU/TPR |
| Production mold | Home Appliance | PP | PPA | PBT |
| Double shot mold | Industrial Products | PE | PMMA | PC+ABS |
| Overmold, Insert mold | Daily Commodities | PC | POM | PP+GF |
| Big Blow mold | Marine and Vessel | PS | PPO | POM+GF |
| Die casting mold | Medical Device | PVC | PCTG | PC+GF |
| 3d printing, CNC machining | Auto Parts | PET | PSU | PA+GF |
| Silicone vacuum replica | Bathroom Products | PETG | SAN | ABS+GF |
| Injection Molding Production | LED and Optics | PEI | HIPS | PBT+GF |
| Post molding service | Pipe Fitting and Toys, etc | AS, ASA | PEEK | PSU+GF etc |
| Mold Standard | Software | Hot Runner Brand |
| DME | CAD/CAM | Yudo | DME | Husky |
| HASCO | UG/Solidworks/Pro-E | HASCO | Incoe | Punch |
| JIS | Catia | Mold Master | Syventive | MOULD-TIP |
| Mold Processing Equipment (21sets) | Inspection Device |
| CNC*5, Milling machine*4, EDM*5, Mirror EDM, Grinder*4, Lathe, Driller | CMM | Height Gauge | Marking Gauge |
| Injection Molding Machine (23sets with robot arm) | Plastic Parts Specification |
| 80T*2, 90T*2, 120T*6, 130T*2, 160T*6, 200T*2, 250T, 260T, 400T | Thinnest thickness 0.37mm, weight 0.1g~5KG |
2.Prototype Fabrication
3.Mould Design
4.Mould Manufacturing
5.Plastic Parts Injection Molding
6.Surface Finish and assembly
7.Labelling and Packaging
8.Project Management
9.Technical SupportSome of the products contain plastic parts, metal parts, glass, magnet etc, we have sufficient reliable suppliers which can meet our customers' diversified requirements.Mold Manufacturing Work Flow:Step#0: To prepare quotation for evaluation according to customers' drawings or samples.Step#1: When project kick off, our engineer team will hold an internal meeting to review the project requirements, and provide DFM analysis or Mold Flow analysis for double checking of the key data, to avoid any misunderstanding or potential risks.Step#2: We will draft the mold drawing after DFM confirmed, so you would have an idea about the mold structure and dimension.Step#3: During the mold machining, we will keep close communicate with you, and send Mold Progress Report weekly. Then you can know about the project progress timely.Step#4: After finishing the mold, we will test the mold, and provide samples for you to test the part quality / function /Assembly. You can give us your feedback if any problem for us to improve. Mold Test Report, Part Dimensional Report, Tooling Evaluation & Approval Report would be provided.Step#5: Only getting your confirmation, we will arrange shipment.Step#6: Our engineer team is always on the service to your technical support. Injection Sample Display
We use original branded plastic material to produce high quality plastic molded parts with advanced equipment.
Plastic material brands we use are Sabic, Dupont, Chimei, Toyolac, Arkema, Formosa, Sumitomo, LG etc.
Plastic raw materials are ABS, PP, PC, PE, PA, POM, PMMA, PET/ PETG, PEEK, PS, PVC, PEI, AS, ASA, PPA, PPO, PCTG, PSU, SAN, HIPS, TPE/TPU/TPR, PBT, PC+ABS, PP+GF, POM+GF, PC+GF, PA+GF, ABS+GF, PBT+GF, PSU+GF etc.
Injection Mould Display
Plastic Injection Moulds:
Single & Multi Cavity Mould, Hot & Cold Runner Mould, Two-Shot Mould, Insert Mould, Over-moulding Mould, Unscrewing Mould, Gas Assisted Mould, Precision Mould.
One-stop Service:
Green Vitality provides a full spectrum service for designing and building moulds, maintaining and running moulds. We can help from design through final production process for product development.
* Free Quotation
* Moldability Suggestion
* Mould Building
* Moulded Parts Series Production
Quality Assurance:
The quality control procedure and management system are strictly carried out according to ISO9001:2015 system in Green Vitality.
Green Vitality uses professional form and graphics such as BOM of mould, Weekly Report with pictures, Injection Parameter Report, Dimension Report and so on to manage all of projects running process.
Quality inspection guidelines are tailored to meet specific customer requirements.
We make every processing and management under ISO9001:2015.
Company Profile:
Green Vitality Industry Co., Ltd has been dedicated to the mold industry since 1993.
With the modern business management system and ISO 9001-2015 Quality System guideline, the sophisticated production techniques, the modern manufacturing equipment, and our qualified and dedicated team, we are full of capabilities in offering professional one-stop solution of mould designing, mould making, injection moulding and beyond-value service.
We have established strategic partnership with our customers, and continually improve top quality moulds and plastic parts to keep customers' satisfaction and success. Green Vitality is growing up together with our customers.
Around 80% of moulds and plastic parts are exported to US, Spain, Germany, Norway, Australia, UK, France, Italy and other countries worldwide.
When you work with Green Vitality, you'll notice that:
--- Signed Confidentiality Agreement to protect your proprietary data.
--- Factory direct quotation with competitive price.
--- In-house production capability for both moulds & plastic moulding parts.
--- 30 years experience.
--- Dedicated sales team to communicate efficiently.
--- Design & Project engineer team offer scientific solution to overall project purpose.
--- Support your schedule.
Injection Workshop:
With diversity tonnage injection machines in-house, Green Vitality is able to produce tailor-made plastic moulding parts of small, medium or large volume.
Minimum order quantity start from 100 pieces is very beneficial for the business beginners and early stage of new product development.
Fully automatic robotic arms are applied in plastic injection moulding process under 24 hours nonstop mass manufacturing, which make production more effective and economic.
Mould Workshop:
Our tooling workshop owns precision mould processing equipment. which enables us to build customized moulds compliant with the international standards such as LKM, DME, HASCO, Daido, Misum etc.
We design moulds depending on your annual production requirements, and moulds would be built to fill the capacity of your injection machines
Post Processes:
You could rely on Green Vitality to supply a "complete, turnkey package" by completing all necessary assembly and packaging, resulting in a finished product sent directly to you.
----Product Surface Finish
--- Custom LOGO Printed
--- Product Assembly
--- Custom Labeling & Retailed Packaging
Transportation:
FAQ:
1. Are you a trading company or a manufacturer?
Green Vitality Industry is a mould manufacturer with around 30 years experiences, we are happy to show pictures or vedio of our workshop, and welcome to visit our factory.
2. Which kind of product can you make?
Precision plastic injection mould & mass production for moulded plastic parts.
3. Do you support OEM?
Yes, Green Vitality can produce customized parts by technical drawings or samples, actually above 90% of our products are OEM.
4. If no 3D drawing or samples, how should I start the new project?
You can tell us your idea (sketch or picture with sizes), we will help to finish the 3D drawing design.
5. How about the samples?
We will make some samples for you to check as soon as we finish the mould, and then deliver the samples for you to test.
6. How about the mould modification?
You can tell us your feedback after you test the sample. If there is any dimension different from the drawing, we will modify the mould for free and then make the new samples.
7. How about the proprietary rights of the mold?
The mould belong to the customer who pay for it. Green Vitality Industry to maintain and keep the mould only for the customer.
8. What kind of trade terms can you do?
EX-WORKS, FOB, CIF, DDU, DDP
9. What is your terms of payment?
For moulds: 40% deposit, mid term 40% upon first shot of sample, final 20% after samples confirmed but before shipment.
For parts: 50% deposit, balance 50% before shipment.
10. How about your delivery time?
Generally, it takes 40 days (30 days for mould and 10 days for mass production), it depends on how complex of the part design and mould structure.
Our Advantages
One stop service from initial design to final mass production
30years experience in injection mold field
Reasonable price
High quality
Professional service
Timely delivery
Good reputation from customers
Customers Visiting
| Why choose us? |
1. Our company is a collection of design, research and development, production, sales for the integration of technology companies, provide one-stop production and sales service.
2. We have a high-level designers team and we adopt advanced machine such as CNC\DMG\EDM\CMM.
3. We have good product quality, fashion mold design, advanced production and processing technology, reasonable price, the excellent ability to deliver on time.
4. With strict Quality Management system.
5. We take high quality product and customers' demands as the purpuse. We can tailor various kinds of products for each customer as per their requirements. |
If you have any demand on developing plastic mould or plastic parts, pls feel free to contact us.
We can be your reliable supplier and creat better future together with you.
Julia Zhu
Green Vitality Industry
86-755-2682 5352 (ext 8009)Green Vitality would always keep our promise to conduct business honestly !
Thank you for your attention and cooperation!
Address:
1/F, Building 6, North Yongfa Industrial Park, No. 16, Daxing 1st Road, Shajing Town, Bao′an District, Shenzhen, CN 518104
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Auto, Motorcycle Parts & Accessories, Computer Products, Construction & Decoration, Electrical & Electronics, Industrial Equipment & Components, Light Industry & Daily Use, Manufacturing & Processing Machinery, Security & Protection, Tools & Hardware, Toys
Management System Certification:
ISO 9001
Company Introduction:
Green Vitality was established in 1993 with 16 employees. With the development of our company for almost 30 years, we have become a reliable supplier as well as the strategic partner of customers worldwide for providing the most efficient solutions for their applications. We will continue the mission to be a world-class expert in mold making industry.
We can provide you with the following services:
√ Analysis: By analyzing the physical properties of the material and the feasibility of the product, such as wall thickness, degree of deformation, glue feeding position, etc., potential problems can be pre-judged in advance.
√ Communication: Maintain close communication with customers, and understand product functional requirements and precautions from the customer perspective, such as joint line requirements, appearance requirements, etc.
√ Design: Strict design review system and checklist inspection. Before design, during the design structure discussion meeting, the designer conducts self-inspection according to the checklist; After design, it is reviewed together with the manufacturing department.
√ Quality inspection: Quality inspection in every link to detect mass production problems in advance.
√ Project management: Each project is assigned a project manager, who strictly follows the schedule to control the project cycle, and provides weekly progress reports and mold photos for each project to keep customers informed of the status.
√ Service: From the beginning of mold design to the continuous mass production of products, we provide full life cycle service support.
√ After-sales service: Continuous after-sales follow-up service, proactively provide mass production and processing technology consulting services
√ Technical support: If there is any problem with the mold during the mass production process, technical support will be provided unconditionally.
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