Warranty: | One Year |
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Shaping Mode: | Injection Mould |
Surface Finish Process: | Polishing |
Mould Cavity: | Multi Cavity |
Plastic Material: | PE |
Process Combination Type: | Compound Die |
Samples: |
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Customization: |
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Plastic turnover box mould
Description | Plastic injection mould for turnover box |
Plastic material | HDPE |
Mould cavity&core steel | P20,2738,718H,738H,NAK80,SKD61, 2316, S136,1.2344 etc. |
Mould weight (KG) | 1000 |
Feeding System | Cold runner/ Hot runner |
Hot runner brand | YUDO, HUSKY, HASCO, MOLD-MASTER, Syventive, Mould-tip etc |
Nos of Cavity | 1*1 |
Mould Accuracy | +/-0.01mm |
Manufacture time (day) | 50 days |
Mould life | ≥500000 shots |
Packing | Vacuum + plywood wooden box |
General Mould steel, hardness and mold life for your reference.
Mould Material | Hardness | Mould Life |
P20 | HRC 28-33 | >300,000 shots |
718 | HRC 33-36 | >500,000 shots |
H13 | HRC >43 | >800,000 shots |
2344 | HRC >48 | >800,000 shots |
S136 | HRC 48-52 | >1,000,000 shots |
Mold Type | Single Cavity Mold, Multi Cavities Mold, Family Mold, Hot Runner Mold, Cold Runner Mold, Two-Shot Mold, Insert Mold, Overmold, Stack Mold, Automatic Thread Demoulding Mold, Reverse Mold, Gas Assist Mold, Precision Mold. |
Mold Standard | DME, HASCO, JIS |
Mold Base | DME, HASCO, FUTABA, LKM |
Mold Components | DME, HASCO, JH, HPS, SMC etc |
Hot Runner System | Mold-masters, HASCO, Husky, Synventive, Incoe, DME, Ewikon, Spear, Thermoplay, Master Tip, Yudo, HRS, Mould-tip etc. |
Mold Steel Heat Treatment | Vacuum heat treatment, Quenching, Tempering |
Mold Surface Treatment | Carburizing, Nitriding, Electroplating (Chrome, Nickle, Gold, Silver) |
Gate Type | Open gate, Side gate (Edge gate), Sub gate, Pin point gate, Valve gate, Banana gate, Direct gate, Fan gate etc |
Hydraulic Cylinder | PARKER, TAIYO, STAUBU, JUFAN etc |
Mold Surface Finish | Polishing (SPI standard A0-D3), Matte (VDI standard 12#-45#), Texture (Mold-tech, Yick Sang, NiHon) |
Product Surface Finish | Painting, Silk-screen, Pad printing, Electroplating, Thermal Bonding, Ultrasonic Welding, Hot Stamping, Heat Transfer, Water Transfer, Laser etching etc. |
Core Advantage of Green Vitality
Green Vitality was established in 1993 with 6 employees as a CNC machining workshop.
With 30 years development , GV has become a reliable international supplier as well as a strategic partner to provide professional turnkey solution on plastic mould and plastic products to our worldwide customers.
We will continue the mission to be a world-class expert in injection plastic mold and molding industry.
Business Scope: | ||||
GV Service Scope | Mold Application | Plastic Material Used | ||
Prototype mold | Electronic Products | ABS | PA6/66/12+GF | TPE/TPU/TPR |
Production mold | Home Appliance | PP | PPA | PBT |
Double shot mold | Industrial Products | PE | PMMA | PC+ABS |
Overmold, Insert mold | Daily Commodities | PC | POM | PP+GF |
Big Blow mold | Marine and Vessel | PS | PPO | POM+GF |
Die casting mold | Medical Device | PVC | PCTG | PC+GF |
3d printing, CNC machining | Auto Parts | PET | PSU | PA+GF |
Silicone vacuum replica | Bathroom Products | PETG | SAN | ABS+GF |
Injection Molding Production | LED and Optics | PEI | HIPS | PBT+GF |
Post molding service | Pipe Fitting and Toys, etc | AS, ASA | PEEK | PSU+GF etc |
Mold Standard | Software | Hot Runner Brand | ||
DME | CAD/CAM | Yudo | DME | Husky |
HASCO | UG/Solidworks/Pro-E | HASCO | Incoe | Punch |
JIS | Catia | Mold Master | Syventive | MOULD-TIP |
Mold Processing Equipment (21sets) | Inspection Device | |||
CNC*5, Milling machine*4, EDM*5, Mirror EDM, Grinder*4, Lathe, Driller | CMM | Height Gauge | Marking Gauge | |
Injection Molding Machine (23sets with robot arm) | Plastic Parts Specification | |||
80T*2, 90T*2, 120T*6, 130T*2, 160T*6, 200T*2, 250T, 260T, 400T | Thinnest thickness 0.37mm, weight 0.1g~5KG |
Mold Processing and Injection Molding Equipment:
One Stop Service:
Green Vitality provides turnkey solution from initial design to final parts mass production with surface finish and assembly.
1.DFM/ Mold Flow Analysis and Optimization
2.Prototype Fabrication
3.Mould Design
4.Mould Manufacturing
5.Plastic Parts Injection Molding
6.Surface Finish and Assembly
7.Labelling and Packaging
8.Project Management
9.Technical Support
Some of the products contain plastic parts, metal parts, glass, magnet etc, we have sufficient reliable suppliers which can meet our customers' diversified requirements.
Green Vitality is a long-standing mould maker with ISO9001 certificated & 30 years export molds experience.
We can customize injection moulds for different application including auto parts, electronic accessories, home appliances, daily necessities, medical component part, children toys and many other customized plastic moulds and products according to customers needs.
We use original plastic material to produce high quality plastic molded parts with state of art equipment.
Material brands are Sabic, Dupont, Chimei, Toyolac, Arkema, Formosa, Sumitomo, LG etc.
Plastic type including but not limit to ABS, PP, PC, PE, PA, POM, PMMA, PET/ PETG, PEEK, PS, PVC, PEI, AS, ASA, PPA, PPO, PCTG, PSU, SAN, HIPS, TPE/TPU/TPR, PBT, PC+ABS, PP+GF, POM+GF, PC+GF, PA+GF, ABS+GF, PBT+GF, PSU+GF etc.
Welcome your visiting and cooperation. GV will always offer you best quality and best service.
Our target is not only satisfied but also beyond our customers expectation.
FAQ:
Q1: Are you trading company or manufacturer?
A1: We are direct factory for making mould with experience more than 25 years.
Q2: Where is your factory located?
A2: Green Vitality is located in Shajing, Shenzhen City,Guangdong Province,China.
40 minutes from Bao 'an International Airport by car, 45 minutes from train station to our factory.
Q3: What we need for mould quote?
A3: Usually we need the following information,
(1) Mould steel raw material you require or mould life you require.
(2) Mould cavity no. you want?
(3) 2D or 3D product drawing, or pictures with detail sizes information (length, width, height, thickness), or send samples directly.
(4) Raw material of the product.
(5) Hot runner or cold runner, if hot runner which brand of hot runner you require.
Q4: How about quality control in your factory?
A4: Our quality policy is "Quality first, Customers first".
We comply with ISO9001:2015 to ensure every link is well controlled, we mainly do the following procedures:
(1) Design Optimize Control, make DFM analysis to ensure the part drawing is in the optimal design.
(2) Mould steel hardness Inspection to make sure the steel we use are the same as customers requirement.
(3) Mould assembly Inspection to ensure the mould is in good fitting.
(4) Mould trial samples inspection to make sure the product is within the tolerance and reach customer requirement.
(5) Final inspection for mould & packing before shipment to ensure the mold is intact, running smoothly and safety packed for shipping.
Q5: How long is the lead time for a mould?
A5:It depends on the mould's size and complexity. Usually, the lead-time is about 30-45 days.
Q6: What is your payment term?
A6: We usually use T/T, 40% prepayment, 40% upon 1st trial sample, 20% sample confirmed and before shipping.
For specific customer we can discuss it.
Please send us 3D/2D drawings or samples if you have any queries regarding to plastic project.
Through streamlining the production of molds, we can help you to cut cost up to 50%!
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